Comprehensive Solutions

DEVELOPMENT, ENGINEERING AND DESIGN

CABLEX offers complete professional support in the development, design, manufacture, and introduction of standard electrical wire harnesses or comprehensive solutions. 

 

Own competence centres oversee every aspect of a project. With our skilled development team, combining both mechanical and electronic engineering expertise, we are focused on finding and designing the most suitable wiring solutions for any type of environment.

 

With state-of-the-art software and our unique model of vertical integration, our engineering department is able to demonstrate flexibility in product and component selection and assist with material specification and design.

 

In achieving this, we use software supporting:

  • computer supported construction with CAD programs,

  • graphically-supported production processes planning (APQP),

  • construction and process FMEA analysis,

  • first sampling according to VDA 2, PPAP or all other methods required by the buyer,

  • development of control plans for production processes and products,

  • ability analysis and control of measurement systems and test facilities,

  • document and data management,

  • statistical control of production processes and key product characteristics (Cp / Cpk),

  • control and improvement of processes under the PDCA.

     

Your competitive advantage with early involvement by Cablex

CABLEX offers vertical collaboration, which reduces R&D costs, production costs, guarantees the highest quality and helps to get your products to market as quickly as possible. Together with our customers, we are searching for the most appropriate design solutions for plastic and mechanical assemblies, we advise and assist with the material selection, which enables rapid installation and ensures conformity with the prescribed international standards. We are building electrical connections into complete assemblies, thus decreasing installation time for our partners.

 

automated wire connection

Through our close cooperation with the leading manufacturers of equipment for the automated, computer-aided manufacturing of complex assemblies, we have developed modern state-of-the-art equipment, which is repeatedly adapted to new customer requirements and technological trends around the world

Various and unique machine capabilities allow us to combine several types of electrical connections, the simultaneous use of a large number of different conductors and the automated installation of housings or gaskets on the conductors or contacts. 

CABLEX offers all wiring combinations, including:

  • classic plug-in contacts, individually or in housings, on conductors from 0.25mm2 to 160mm2,
  • in combination with sensors and electronic components,
  • wiring harnesses manufactured with state-of-the-art IDC technology, such as e.g. "Daisy Chain,"
  • own production of conductors with silicone coating,
  • quality control implemented on all automatic and semi-automatic machines,
  • own laboratories for analysis of joints with state-of-the-art equipment,
  • sustainability tests in the heat chamber.

plastic injection moulding

Our expertise on product development and injection moulding tools, up-to-date equipment, and the knowledge and experience of our employees are the guarantee of a first-class product.

 

Our state-of-the-art automated plastic injection moulding capabilities provide high production capacity and a high degree of flexibility and quality of finished products. We develop and produce semi-finished and finished products according to partners` wishes.

Development and ability to inject all thermoplastic elastomers into semi-finished and finished technical products with a visible polished or structured surface and with special functional properties on our horizontal and vertical injection machines.

 

  • Product injection from 0.6 to 1,500 g
  • 2K injection moulding technology
  • A state-of-the-art measuring room with 3D CNC coordinate measuring machines
  • Own toolshop for maintenance of injection moulding tools
  • Development of  welding technologies and devices for coupling and assembly of plastic semi-products
  • Machining on CNC turning and milling machines

PROFESSIONAL ASSEMBLY

Cost-efficient solutions, on-time deliveries and meeting the high demands and expectations of our customers‚Äč.

We guarantee a safe and smooth operation of your appliances.

 

Quality customer service, effective control of our processes and the possibility of production in cost-effective locations around the world and, enable us to meet the high requirements and expectations of our customers.

 

CABLEX is a pioneer in the production of its own assembly boards, which are equipped with a control system that simultaneously performs 100% electrical control and, in special connector versions, also the presence of seals by means of a pressure test. The control can be performed simultaneously at over 500 contact points in one beam. The most modern versions of assembly boards for high-series products also enable automated banding and connection of conductors.

For injection moulded plastic products, we also offer assembly, from simple hand-finished products to more complex ones, including plastic parts, electronics, sensors, switches, wiring harnesses, and other elements which are functionally tested at CABLEX, and are installed in the end product by the buyer.

 

Assemblies are assisted by semi-automated or automated assembly preparations and devices that are fully developed and manufactured in our domain.

who we serve

Creating innovative and customized solutions in the field of wire harnesses, plastic and silicone components and various mechanical assemblies for the home appliances, automotive, and other industries.

cutting edge TECHNOLOGY

CABLEX is distinguished by its exceptional technology park, which enables us to provide the highest level of quality for the most demanding customers.

References

The foundation of our long-term success are our satisfied customers.

ARE YOU LOOKING FOR A SOLUTION?

Trust us the challenge and together we will try to find the most suitable solution.