25
Inovation & Technology
5 min
- Flexible single-core silicone wires (H05S-K, TSIF, TSIF FR)
- Flexible single-core fibreglass - braided silicone wires (TSIF GL)
- Twisted multi-core silicone wires
- Tinned copper for standard applications
- Bare copper for cost-optimized designs
- Nickel-plated copper for high-temperature or corrosive environments
High-performance silicone-insulated wires designed for extreme temperatures, tight bends, and continuous thermal cycling. With precise extrusion, post-curing control, and VDE-compliant quality processes, we ensure consistent dimensions, reliability, and long service life. A full range of value-added services from cut-strip-tin to complete harness integration, Cablex delivers a fast, scalable, Europe-based solution trusted by leading appliance and industrial manufacturers.
SERVICES
Wide Selection of Conductor Options
Tinned copper conductors
Bare copper solutions
Nickel-plated copper options
High-temperature performance
Precision extrusion control
Quality & Testing
100% inline spark testing
Hi-pot verification
Pull-force testing
Dimensional SPC control
Full traceability
Scalability & Lead Time Reliability
Europe-based production
Fast, predictable lead times
Secure supply chain
Flexible production volumes
Reliable on-time delivery
Technical Data
Standard programme of flexible single-core silicone wires. Custom dimensions, insulation thicknesses and colours are available on request.
H05S-K
Flexible Single-Core Silicone Wires
| Construction |
|
|---|---|
| Standard |
|
| Rated Voltage | 300/500 Volt |
| Test Voltage | 2000 Volt |
| Temperature Range | -60 °C/+180 °C |
| Application | Wiring in domestic electrical appliances, rotating machines (class H), lighting equipment, wiring in high ambient temperatures. |
Dimensions and electrical characteristics
| CORE | INSULATED WIRE | ELECTRICAL CHARACTERISTICS | |
|---|---|---|---|
| Cross-section (mm²) | Outside Diameter (mm) | Insulation Wall Thickness: Standard Value (mm) | Max. Permissible Current at 170 °C (Amp) |
| 0.50 | 2.50 | 0.80 | 3.5 |
| 0.75 | 2.70 | 0.80 | 5.5 |
| 1.00 | 2.90 | 0.80 | 7 |
| 1.50 | 3.40 | 0.90 | 10 |
| 2.50 | 4.00 | 1.00 | 14 |
Measurement tolerances: ±5%
TSIF
Flexible Single-Core Silicone Wires
| Construction |
|
|---|---|
| Standard |
|
| Certificate |
|
| Rated Voltage | 300/300 Volt |
| Test Voltage | 2000 Volt |
| Temperature Range | -60 °C/+180 °C |
| Application | Wiring in domestic electrical appliances, rotating machines (class H), lighting equipment, wiring in high ambient temperatures. |
Dimensions and electrical characteristics
| CORE | INSULATED WIRE | ELECTRICAL CHARACTERISTICS | |
|---|---|---|---|
| Cross-section (mm²) | Outside Diameter (mm) | Insulation Wall Thickness: Standard Value (mm) | Max. Permissible Current at 170 °C (Amp) |
| 0.25 | 1.80 | 0.60 | 2 |
| 0.34 | 1.90 | 0.60 | 2.5 |
| 0.50 | 2.02 | 0.60 | 3.5 |
| 0.75 | 2.24 | 0.60 | 5.5 |
| 1.00 | 2.40 | 0.60 | 7 |
| 1.50 | 2.86 | 0.70 | 10 |
| 2.50 | 3.50 | 0.80 | 14 |
| 4.00 | 4.10 | 0.80 | 18 |
| 6.00 | 4.70 | 0.80 | 22 |
| 10.00 | 7.00 | 1.10 | 30 |
| 16.00 | 8.40 | 1.20 | 40 |
| 25.00 | 10.30 | 1.40 | 52 |
| 35.00 | 11.60 | 1.40 | 64 |
Measurement tolerances: ±5%
TSIF FR
Flexible Single-Core Silicone Wires
| Construction |
|
|---|---|
| Standard |
|
| Certificate |
|
| Rated Voltage | 300/300 Volt |
| Test Voltage | 2000 Volt |
| Temperature Range | -60 °C/+180 °C |
| Application | Wiring in domestic electrical appliances, rotating machines (class H), lighting equipment, wiring in high ambient temperatures. |
Dimensions and electrical characteristics
| CORE | INSULATED WIRE | ELECTRICAL CHARACTERISTICS | |
|---|---|---|---|
| Cross-section (mm²) | Outside Diameter (mm) | Insulation Wall Thickness: Standard Value (mm) | Max. Permissible Current at 170 °C (Amp) |
| 0.25 | 1.80 | 0.60 | 2 |
| 0.34 | 1.90 | 0.60 | 2.5 |
| 0.50 | 2.02 | 0.60 | 3.5 |
| 0.75 | 2.24 | 0.60 | 5.5 |
| 1.00 | 2.40 | 0.60 | 7 |
| 1.50 | 2.86 | 0.70 | 10 |
| 2.50 | 3.50 | 0.80 | 14 |
| 4.00 | 4.10 | 0.80 | 18 |
| 6.00 | 4.70 | 0.80 | 22 |
| 10.00 | 7.00 | 1.10 | 30 |
| 16.00 | 8.40 | 1.20 | 40 |
| 25.00 | 10.30 | 1.40 | 52 |
| 35.00 | 11.60 | 1.40 | 64 |
Measurement tolerances: ±5%
TSIF GL
Flexible Single-Core Fiberglass – Braided Silicone Wires
| Construction |
|
|---|---|
| Rated Voltage | 300/500 Volt |
| Test Voltage | 2000 Volt |
| Temperature Range | -60 °C/+180 °C |
| Application | Wiring in domestic electrical appliances, rotating machines (class H), lighting equipment, wiring in high ambient temperatures. |
Dimensions and electrical characteristics
| CORE | INSULATED WIRE | ELECTRICAL CHARACTERISTICS | |
|---|---|---|---|
| Cross-section (mm²) | Outside Diameter (mm) | Insulation Wall Thickness: Standard Value (mm) | Max. Permissible Current at 170 °C (Amp) |
| 0.25 | 2.30 | 0.60 | 2 |
| 0.34 | 2.40 | 0.60 | 2.5 |
| 0.50 | 2.50 | 0.60 | 3.5 |
| 0.75 | 2.70 | 0.60 | 5.5 |
| 1.00 | 2.90 | 0.60 | 7 |
| 1.50 | 3.40 | 0.70 | 10 |
| 2.50 | 4.00 | 0.80 | 14 |
| 4.00 | 4.60 | 0.80 | 18 |
| 6.00 | 5.80 | 0.80 | 22 |
| 10.00 | 7.60 | 1.10 | 30 |
| 16.00 | 9.00 | 1.20 | 40 |
| 25.00 | 11.00 | 1.40 | 52 |
| 35.00 | 12.40 | 1.40 | 64 |
Measurement tolerances: ±5%
Frequently asked questionsabout silicone wires
-
1.
Yes. Cablex offers tailored wire solutions to meet specific application requirements, including customized dimensions, insulation thicknesses, colours, and other technical specifications. Customization is available subject to minimum order quantities and project requirements.
-
2.
Yes. Our experienced engineering team can recommend the most suitable wire gauge and construction based on your electrical, mechanical, and environmental requirements, ensuring optimal performance, safety, and cost efficiency.
-
3.
Yes. Consistency is a core focus of our manufacturing operations. Through robust quality management systems, validated production processes, and continuous monitoring, we ensure reliable quality, performance, and delivery across high-volume production runs.
-
4.
Yes. We can provide prototypes and sample products for evaluation and testing, allowing customers to validate performance and suitability before proceeding with full-scale production.
-
5.
Yes. We provide comprehensive technical documentation for our standard products, including datasheets, certifications, and test reports. For customized solutions, specific test documentation and product datasheets can be developed and supplied upon request.
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