Our wire harnesses and cable assemblies are engineered for performance and built with precision. With in‑house technologies from extrusion of silicone wires to metal stamping and molding, automation, testing, and final assembly, we offer unparalleled control, quality, and efficiency – making us a trusted partner for a wide spectrum of applications.
SERVICES
Automated Wire Processing
Crimping & Terminal Insertion
IDC RAST Technology
Ultrasonic & Resistance Welding
Splicing Solutions
High-Voltage Cable Processing
Connector & Sensor Integration
Taping, Braiding & Shielding
Heat Shrink & Sealing
Design support
3D printing technology for rapid prototyping & sampling
State-of-the-art equipment for the assembly, final inspection, and testing process, developed by the CAB I teh team.
Material and component optimization
Early involvement in customer projects
Product revisions and operational improvements
Flexible manufacturing capabilities
Fully- and semi-automated cutting, stripping, crimping, tinning
100% electrical testing
Vision systems
Crimp force monitoring
Complete traceability
Clean production environment
Precision poka-yoke assembly
Assembly lines tailored to specific needs
KANBAN, VMI I consigment & safety stock
Integration with customer IT Systems (EDI, API)
Custom packaging and labeling
EAN/QR codes
Strategic sourcing, well established supplier base & obsolescence/risk management
Supplier managed inventory by Cablex logistics hubs in Germany & UK
HVAC
Integrated HVAC‑grade components and assemblies designed for durability, safety, and high thermal performance.
Cablex offers a full range of wiring solutions, including crimped terminals (single or in housings) for wire cross-sections from 0.25 mm² up to 160 mm². We combine wiring with sensors and electronic components, and produce advanced harnesses using IDC technologies such as daisy chain systems.
Cablex supports a wide range of industries, including home appliances (white goods), automotive, industrial equipment, and electronics – particularly in applications in which RAST IDC connector systems are widely used for fast, reliable, error-proof connections.
Cablex offers a broad portfolio of IDC connector solutions, including RAST connector systems from leading manufacturers such as Stocko, Lumberg, TE Connectivity (Tyco), and Molex. Our offering covers both signal and power applications, tailored to specific requirements such as pitch, pin count, and insulation types.
Yes, Cablex utilizes automated and semi-automated equipment for cable processing and IDC termination, especially for standardized systems such as RAST connectors. This ensures high repeatability, process stability, and cost-efficient production in medium- and high-volume applications.
Cablex production combines manual, semi-automated, and fully automated processes, with a strong focus on automating repetitive tasks and integrating collaborative robotics to ensure consistent quality and efficiency.
Cablex engages early in the development phase to optimize connector selection (e.g. RAST systems), cable layout, and assembly design. This enables improved manufacturability, higher levels of automation, reduced assembly complexity, and lower total cost of ownership while maintaining performance and reliability.
Cablex blog
Discover expert insights, industry trends, real-world solutions, and the people shaping Cablex every day.
Metal Stamping: How In-House Tool Design Accelerates Production
In today’s competitive manufacturing environment, the speed and reliability of tooling often decide whether a project stays on timeline or be behind. At Cablex we have built our metal stamping capability around one clear principle: tool design and tool manufacturing belong under one roof.
Read more: Metal Stamping: How In-House Tool Design Accelerates Production
On-Glass Soldered Connectors: From Concept to Installation
In modern vehicles, glass surfaces are no longer just protective barriers against weather. They have become functional surfaces that carry antennas for navigation, radio and connectivity, and heating elements that keep the glass clear in winter and damp conditions.
Read more: On-Glass Soldered Connectors: From Concept to Installation
Why OEMs Are Looking for Manufacturing Partners, Not Just Suppliers
In today’s business environment, companies are more interconnected than ever before. We work together as an extended network - perhaps, in a more professional…
Read more: Why OEMs Are Looking for Manufacturing Partners, Not Just Suppliers
From Prototype to Serial Production: How Cablex Supports the Entire Product Lifecycle
Today’s customers have different needs, expectations and challenges – and Cablex is ready, and capable of supporting them throughout the entire product…
Read more: From Prototype to Serial Production: How Cablex Supports the Entire Product Lifecycle
How Early Supplier Involvement Saves Time, Cost, and Risk
In previous article, we briefly introduced the concept of Early Supplier Involvement. For us, this is more than just a development approach - it is an…
Read more: How Early Supplier Involvement Saves Time, Cost, and Risk
